Custom Hydraulic Cylinder
Toleng designs and builds custom hydraulic cylinders for any application — construction, agriculture, mining, marine, industrial automation, and more. From welded and tie rod to telescopic and stainless steel, we deliver precision-engineered solutions that match your exact requirements.
Designed and Manufactured to Your Exact Specifications
What Is a Custom Hydraulic Cylinder?
A custom hydraulic cylinder is a hydraulic actuator designed and manufactured according to specific application requirements rather than standard catalog dimensions. Unlike off-the-shelf cylinders, custom cylinders can be engineered with unique bore sizes, stroke lengths, mounting configurations, pressure ratings, rod materials, seal systems, and port locations to meet demanding operating conditions.
Whether you need a direct replacement for an obsolete component, a cylinder with special corrosion resistance, or a high-pressure design for extreme applications, a custom cylinder delivers exactly what your equipment requires — no compromises, no modifications, no performance gaps.
Why Choose a Custom Hydraulic Cylinder?
Standard cylinders don't fit every application. Here's why custom matters.
| Feature | Standard Cylinder | Custom Cylinder |
|---|---|---|
| Dimensions | Fixed catalog sizes | Any dimensions |
| Mounting Configuration | Limited options | Custom mounting |
| Pressure Rating | Standard pressure | High pressure available |
| Seal System | Generic seals | Application-specific seals |
| Material Selection | Standard materials | Stainless, aluminum, custom alloys |
| Configuration Options | Short catalog | Unlimited configurations |
What Can Be Customized?
Every aspect of your cylinder can be tailored to your application
Custom Cylinder Types
Choose from our most popular custom cylinder configurations
Welded Structure
Custom Welded Cylinder
Tie Rod Structure
Custom Tie Rod Cylinder
Multi-Stage Structure
Custom Telescopic Cylinder
Bi-Directional
Custom Double Acting Cylinder
Single Direction
Custom Single Acting Cylinder
Special Material
Custom Stainless Steel Cylinder
High Pressure
Custom Heavy Duty Cylinder
Space-Saving
Custom Compact Cylinder
Need Something Else?
Get a Custom Quote
Applications by Industry
Custom hydraulic cylinders for these industries — click to learn more
Construction Equipment
Agricultural & Forestry
Mining & Tunneling
Marine & Offshore
Lifting & Material Handling
Snow Removal Equipment
Mounting Types
Standard NFPA mounting configurations — plus custom options
Clevis Mount
Cross Tube Mount
Trunnion Mount
Flange Mount
Foot Mount
Custom Mount
Technical Specifications
Standard parameters for custom hydraulic cylinder design
| Parameter | Range / Options | Notes |
|---|---|---|
| Type | Welded / Tie Rod / Telescopic / Double Acting / Single Acting | All configurations available |
| Bore Diameter | 1.5" – 30" (38mm – 760mm) | Custom sizes available |
| Stroke Length | Up to 60 ft (18m) | Telescopic designs available |
| Working Pressure | Up to 5,000 PSI (345 bar) | Higher on request |
| Mounting Types | Clevis, Flange, Trunnion, Cross-tube, Foot, Side-lug | NFPA and custom |
| Body Material | Carbon Steel, Stainless Steel (304/316), Aluminum | Custom alloys available |
| Rod Material | Hard Chrome Plated Steel, Stainless Steel, Nitrided | Corrosion-resistant options |
| Seal Materials | Polyurethane, Nitrile, Viton, PTFE, HNBR | Temperature-specific options |
| Port Options | NPT, SAE O-Ring, BSP, Custom | Any thread type |
| Operating Temperature | -40°C to +150°C (-40°F to +302°F) | Custom seal materials available |
| Certifications | ISO 9001 · ISO 14001 | 100% pressure tested |
Design Capabilities
Detailed specifications — we can build exactly what you need
Manufacturing Process
From your requirements to your door — in four steps
Consultation
Share your application, load, environment, and performance requirements with our engineering team.
Design & Engineering
Our engineers create 3D models and perform engineering analysis to optimize your design.
Precision Manufacturing
CNC machining, robotic welding, honing, assembly — all in our ISO 9001 certified facility.
Testing & Delivery
Every cylinder undergoes 100% pressure testing before shipment with full documentation.
Quality Control
Every cylinder is built to the highest standards — ISO 9001 certified
Related Resources
Explore more about custom hydraulic cylinders and related topics
Frequently Asked Questions
Quick answers about custom hydraulic cylinders
What types of custom hydraulic cylinders do you offer?
We offer welded, tie rod, telescopic, double acting, single acting, stainless steel, compact, and heavy duty cylinders — plus fully custom designs.
Can you manufacture based on a sample or drawing?
Yes, we can manufacture cylinders based on samples, drawings, or even just measurements. We also offer reverse engineering services.
Can you replace Parker or Bosch Rexroth cylinders?
Yes, we manufacture direct drop-in replacements for Parker, Bosch Rexroth, and other major brands. We can match any mounting and performance specification.
What is the MOQ for custom hydraulic cylinders?
We offer flexible MOQs — from single prototypes for testing to high-volume production runs. No minimum for standard customizations.
How long does the custom design and manufacturing process take?
Lead times vary based on complexity. Prototypes typically 2-4 weeks, production runs 4-6 weeks. Expedited options available.
What industries do you serve?
Construction, agriculture, mining, marine, material handling, snow removal, waste management, industrial automation, and more.
What certifications do you have?
ISO 9001 and ISO 14001 certified. We also meet CE, RoHS, and other international standards upon request.
What pressure can your cylinders handle?
Standard custom cylinders handle up to 3,000-5,000 PSI (20-35 MPa). Higher pressure ratings available upon request.
Can you customize mounting styles?
Yes, we support all NFPA mounting styles plus fully custom designs. Clevis, flange, trunnion, cross-tube, foot — any configuration.
Do you provide drawings before production?
Yes, we provide 2D drawings and 3D models (STEP, IGES, DWG) for your review and approval before manufacturing begins.
What warranty do you offer?
Standard warranty applies to all custom cylinders. Extended warranty options are available for volume orders.
What is your production capacity?
We produce over 200,000 cylinders annually with a daily output of 1,000 pieces. We can scale to meet your volume requirements.